Tag Archives: clipping crate

Oversized Packaging
Industrial packaging

Oversized Packaging

Any goods can be moved from one side of the world to the other by sea, air or road. However, there are loads that, due to their volume or dimensions, require special packaging and modes of transport to be able to do so.

In this post we will talk about packaging for large loads, or also known as packaging for large dimensions or packaging for oversized cargo.

 

What is oversized cargo?

We refer to oversized cargo when, due to its size or tonnage, it cannot be transported in a conventional way, being necessary to resort to specially designed and manufactured solutions to be able to handle it safely.

For example, industrial machinery such as large engines, construction materials such as beams or pipes, as well as all types of packaging for aeronautical, automotive or renewable energy parts such as wind blades or solar panels.

Today, most of the companies in the industrial sector that operate at an international level need a goods protection service for large parts or loads.

Oversized Packaging

Packaging for oversized cargoes – Main considerations

In most cases, it must be approved for export, which means that it has to comply with ISPM-15 certification to avoid any problems at customs.

In addition, it must be reinforced to efficiently support the weight, and if we are talking about bulky goods, it may require a special platform to facilitate its movement.

Oversized Packaging

Phases when designing an oversized package

The first step is to conduct a preliminary study on the needs of the cargo: weight, size or other requirements. From production to delivery, each step is carefully planned and comprehensively oriented.

Our technical department develops the best type of protection taking into account factors such as packaging efficiency, use of sustainable materials and space optimization during transport, all from the best technical and economical point of view.

Mechanical considerations

At 360 Eco Packaging we are manufacturers, which allows us to offer ad-hoc packaging according to the needs of our customers.

The designs not only take into account the shape and size of the cargo, but also the use of products approved for storage and lashing in sea containers and trailers.

These are packaging aids, such as heat-sealable plastic and shrink-wrapped plastic, which act as reinforcement against external agents to protect items susceptible to damage by external agents, as well as retention systems to stabilize it, even if it has suffered some kind of impact during the logistics process.

Oversized Packaging

Economic Considerations

We also pay attention to the economic factor. We know that an excess of material and accessories could increase the cost associated with the process. Therefore, the custom design must be economically viable for the customer without compromising cargo safety.

 

Production and delivery

If necessary, we can carry out packaging of the goods at the customer’s facilities.

Please contact us without any commitment.

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CERTIFICATIONS AND STANDARDS

Main packaging certifications

Certifications are key indicators in any activity. Through these accreditations, packaging manufacturers can demonstrate that their products or services comply with the regulations required by transport agreements, and at the same time meet high standards of safety, quality or environmental responsibility. They are, therefore, a guarantee of how we do things.

ISO 9001 certification is one of the most widely implemented standards among companies. In our case, this seal accredits the quality of our processes for the design and manufacture of industrial packaging.

In the packaging field there are other valuable rules and certifications that we highlight below:

Phytosanitary-certified wood packaging material

The International Standard for Phytosanitary Measures ISPM-15 was created by FAO to regulate wood packaging in international trade in order to reduce the risk of introduction and spread of pests.

The ISPM 15 seal is based on a heat treatment that consists of the wood reaching 56 ºC in its core for at least 30 continuous minutes.

       Once the wood has been treated, the mark must be visible on at least two opposite sides of the wood.

The ISPM-15 standard affects packaging made wholly or partially from raw wood, such as pallets, crates, crates, crates, crates, dunnage, pallets, cable drums and reels. Plywood is excluded.

To obtain the ISPM-15 label, it is necessary to be registered in the national system and to pass the required annual audits, through the control of the traceability of the manufactured elements.

The issuance of a certificate will only be necessary if required by the phytosanitary protection agencies of the destination countries.

ISPM15

Certified Dangerous Goods Packaging

Dangerous goods are considered to be solid, liquid or powdered products that represent a risk to the safety and health of people or the environment.

The transport of dangerous goods requires specific approved packaging, with its corresponding certificate in accordance with the regulations of each mode of transport. The regulation par excellence in the transport of dangerous goods by road is the ADR (European Agreement concerning the International Carriage of Dangerous Goods by Road).

Compliance is also mandatory:

  • Rail RID (Regulations concerning the International Carriage of Dangerous Goods by Rail).
  • Air transport IATA (International Air Transport Association).
  • Maritime transport IMDG (International Maritime Dangerous Goods Code).

The UN has established a universal system of classification, packaging, marking and labeling of the different dangerous goods valid for all modes of transport.

Dangerous goods packaging can be made of plastic, cardboard or metal, but must always be properly labeled. In addition to the labeling required for each type of goods, according to its classification in the ADR, each package must show a UN number, among other data such as the manufacturer’s code, type of box, password, country and year of manufacture.

The ADR defines packing instructions for each UN number, according to which the physical-chemical specifications that the packaging must meet for a given good will be detailed.

Packaging with PEFC / FSC® certification

Nowadays, it is impossible to talk about quality without taking environmental criteria into account. PEFC and FSC® chain-of-custody certification guarantees good practices along the entire wood value chain.

PEFC-certified pallets, wooden crates and cardboard boxes use raw material from sustainable logging, recycled material or both. Choosing PEFC / FSC® certified packaging means promoting a responsible supply chain, contributing to sustainable forest management and the well-being of forest communities.

PEFC
FSC

These seals are also a competitive advantage in markets that require the supply of environmentally responsible materials.

Use certified packaging suppliers that add value to your logistics.

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Lithium packaging
Packaging for batteries

Safe transport of Lithium Batteries

Our cell phones, electronic devices and electric vehicles are powered by lithium batteries, a source of energy that is increasingly present in our daily lives. 

By their nature, lithium batteries are considered dangerous goods, and as such require approved packaging to avoid potential risks during handling and transport, both for people and the environment. As certified and approved manufacturers of this type of packaging, we want to show in this post the high importance of storage and transport of this type of product.

Lithium battery regulations

All dangerous goods must comply with specific regulations and warnings, and batteries are no exception.

First of all, lithium batteries contain high levels of electrical energy, which makes them prone to overcharging, extreme temperature, short circuit and mechanical damage. Therefore, improper use or storage could lead to fires or explosions such as the one that occurred on the Felicity Ace cargo ship in 2022, with more than 4,000 luxury cars on board.

Therefore, manufacturers and intermediaries must use approved packaging, which complies with the regulations of the chosen means of transport, whether by land, sea or air. That is:

  • Land:

European Agreement concerning the International Carriage of Dangerous Goods by Road (ADR).

  • By Air:

International Civil Aviation Organization (ICAO) Technical Instructions (TI) for the Safe Transport of Dangerous Goods by Air and the International Air Transport Association (IATA) Dangerous Goods Regulations.

  • By Rail:

International Carriage of Dangerous Goods by Rail (RID).

  • By sea:

International Maritime Dangerous Goods Code (IMDG).

lithium batteries

Packaging of lithium batteries

Secondly, there are a number of considerations to take into account when looking for solutions for handling and transporting batteries.

  • Heat resistance: use materials resistant to high temperatures.
  • Insulation: each battery must be individually insulated in its own compartment or container to avoid short circuits and shocks that could damage it.
  • Avoid contact with metals: lithium batteries should not come into contact with metal objects, as this could cause short circuits. They should be separated from each other by non-conductive insulators, such as polyethylene or plastic foams.
  • Hazard statements: use the correct labeling according to the applicable transport regulations.
  • Stability: by means of protection and fastening elements that guarantee their safety. The heavier the battery, the more support it needs.

Identification and labeling of packaging for lithium batteries

The packaging of lithium batteries must also be provided with labels and information warning of the risks of handling and transport:

The class 9 identification label, model 9A, is mandatory.

The UN number, which identifies the material from four digits. The identification codes for the different types of batteries are:

Lithium-ion batteries UN-3480.

Lithium-ion batteries UN-3481 included or packaged in a device.

Lithium metal batteries UN-3090.

Lithium metal batteries contained or packaged in a device UN-3091.

The homologation password indicating the material, country, year of manufacture and manufacturer’s code.

In conclusion, please consult here without obligation our approved solutions for the storage of lithium batteries, individual or integrated in equipment, for each mode of transport.

 

Also in our usual communication channels: info@360ecopackaging.com and on the phone (+34) 699 239 392

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Just in Time logistics
Transport and logistics

What is Just in Time logistics?

The world is constantly evolving. The changes that are taking place have an impact on supply chains. Industrial packaging manufacturers have to respond to the challenges posed by different logistical operations, however complex they may be, in times of greater or lesser uncertainty.

One of them is Just In Time manufacturing, which orients production to demand.

What is the Just in Time method?

The Just in Time production method is based on real orders. It consists of producing the exact amount of what is required, in the right place at the right time, without wasting system resources.

Just in Time logistics

Its origin comes from Japan. In the mid-twentieth century, large Japanese companies were looking for more efficient production systems, which in turn would allow them to reduce factory inventory. Toyota was the first company to apply the Just in Time method, under the name of Toyota Production System, in automobile manufacturing plants, with the aim of eliminating from the production process those elements that did not provide real value.

Since then, automotive companies, technology companies, fast food chains around the world and today, e-commerce companies use this model to make their processes more efficient, optimize costs and respond better and faster to customers.

Just in Time logistics

What are the advantages and disadvantages of the Just in Time method in logistics?

  • Zero defects: an error can cause delays and increase stocks.
  • Zero breakdowns: this implies scheduled maintenance of work tools.
  • Zero stocks: this generates storage and space costs.
  • Zero lead times: reducing production cycles reduces waiting times, equipment preparation and transit times.
  • Zero paperwork: reducing bureaucracy to a minimum.

Applying this method provides better management, greater flexibility and savings, but requires millimetric coordination in all the links that make up the supply chain.

Just in Time logistics

Advantages of JIT

  • Reduces inventory levels and costs associated with purchasing and warehousing, since only what is in demand is manufactured.
  • Minimizes losses, obsolete products, expired products or products that lose value when stored, by having a minimum stock.
  • Reduces time and unnecessary trips to locate the merchandise.
  • It favors a closer relationship with suppliers.

 

Disadvantages of JIT

  • Possible delays and lack of supplies.
  • Less access to special prices for small-scale purchases.
  • Increased costs when changing suppliers.
  • Scarce capacity to react to demand peaks.
Just in Time logistics

Packaging for Just in Time logistics

As with all other supplies, packaging in JIT operations must be available when it is needed. Companies specializing in this type of packaging must be able to offer packaging solutions that help simplify operations and speed up delivery times, that are easy to handle and help reduce storage costs.

This logistics requires ergonomic packaging, which allows assembly/disassembly in a very simple and safe way, folding solutions, which facilitate internal movements and save space, as well as customized packaging, which optimizes the logistics process to the maximum.

 

Contact us. At 360 Eco Packaging we can help you find the best packaging or storage solution for your Just in Time operations.

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7 milestones in the history of packaging
Industrial packaging

7 milestones in the history of packaging

Since ancient times man has had the need to protect his belongings, hence the following post on the history of packaging and its evolution.

Over the years the evolution of the history of packaging has been parallel to the economic and social development of the time. As manufacturers of industrial packaging, these are for us the 7 most important milestones in the history of packaging.

1. From clay to wood for transporting wine

In ancient Rome, large clay containers were already used to store and transport wine. The clay amphorae and jars were airtight and protected the wine from oxidation. Upon conquering French lands, the Roman Empire discovered the wooden barrel; an easy-to-handle container, lighter and more consistent than clay for transporting wine from Greece, Gaul and Hispania.

This was the way it was done for centuries until glass arrived. In the 17th century the use of the bottle became widespread. However, wood continued to be a highly valued packaging in the logistics of the wine sector.

7 milestones in the history of packaging

 2. The emergence of corrugated cardboard

The Chinese are considered to be the first to use corrugated cardboard in the 16th century. However, it was the pleats of Victorian fashion in the mid-19th century that led to the development of corrugated cardboard.

In 1856 Healy and Allen patented in England the use of pleated paper as an inner reinforcement for stiff top hats. Years later, the American pharmacist A. Jones came up with the idea of wrapping fries in corrugated cardboard. Jones came up with the idea of wrapping perfume bottles in corrugated paper to protect them from knocks.

In 1874, Oliver Long improved Jones’ patent by adhering the corrugated paper to a flat sheet of paper and then to two flat sheets of paper. Liners were born, the structure of corrugated cardboard that provides the compression and strength of the cardboard boxes we use today.

In 1890 Robert Gair invented the corrugated box and the American Thompson and Norris Co. began manufacturing the first boxes.

Today the cardboard box is the preferred packaging for ecommerce due to its lightness, strength and low cost.

Corrugated cardboard

3. The arrival of the europallet

It was not until World War II that the use of pallets became popular for moving military equipment. Until then, wooden crates, skids or barrels were used to move the goods.

At the end of the war, the first American pallet patents were registered. However, train wagons in Europe had dimensions in which they did not fit well, so it was necessary to reduce them and regulate their manufacture so that they all had the same dimensions and could make better use of space. In the 60’s the Euro pallet was born.

Since 1991 the European Pallet Association (EPAL) issues licenses to manufacturers and under the EPAL seal certifies the quality of the pallet and identifies reliable suppliers.

European Pallets EPAL

4. The collapsible wooden box, a step towards packaging engineering

During World War II, the Allied side had to make a great logistical effort to get weapons, equipment and medical supplies by ship and plane to the places in conflict. One of the biggest challenges was shipping war vehicles.

The Jeep automobile company had designed the “Willys,” an agile and rugged all-terrain vehicle, the forerunner of the 4×4 we know today. For domestic shipments, vehicles were stacked on top of each other on pallets. But shipping them across the ocean required special packaging. And an innovative solution was found: the disassemblable wooden crate.

The “Willys” was stored in pieces and once at destination the crate was disassembled, allowing access to the vehicle and assembly in a matter of minutes.

Today, packaging engineering continues to successfully meet the challenges of the automotive sector.

7 milestones in the history of packaging
7 milestones in the history of packaging

5. The expansion of plastic

The origin of plastic is related to the game of billiards. An American company decided to award 10,000 dollars to whoever could create a material to replace ivory, which was scarce at the time, to manufacture billiard balls. In 1870, the Hyatt brothers chemically modified cellulose to produce celluloid, winning the contest and obtaining the first plastic in history.

In 1907, Baekeland invented Bakelite, the first fully synthetic commercial plastic, described as thermosetting, insulating and resistant to water, acids and moderate heat. In the following decades, new plastics derived from the processing of fossil fuels, such as polyethylene or polyvinyl chloride (PVC), were investigated.

At present, the applications of plastic are infinite, and it is a very common material in the manufacture of returnable containers and packaging for industrial use.

Plastic collapsible crate

6. The box that revolutionized the transport of goods: the sea container.

Since they made the first transatlantic crossing in the mid-twentieth century, sea containers have revolutionized the transport of goods. Before their appearance, ships were loaded manually, which meant long waits in port.

The businessman Malcolm McClean came up with a system whereby cargo could be stacked inside a large metal box and transported by ship or truck. Thus was born the container, which made its first trip in 1956, from New Jersey to Houston.

A decade after its first trip, the ISO (International Standard Organization) developed standards for its international use. Containerization led to a reduction in the cost and time of freight transport, giving way to intermodality.

7 milestones in the history of packaging

7. Ecopackaging and sustainable packaging

In the mid-twentieth century the packaging industry began its development and today continues to evolve.

With self-service, marketing, the computer and the internet, packaging began to spread, becoming a competitive advantage for companies and a lure for the consumer.

 

Foldable wooden crate

Today, the Circular Economy model and the preferences of an increasingly eco-conscious consumer force the industry to look for sustainable packaging solutions, designed from the source to reduce the use of resources and revalue their waste, without forgetting their original purpose: to protect the goods.

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Foldable wooden Clipping Crate (Features)
Industrial packaging

Clipping Crate (Features)

We have been reviewing different packaging products that help us to preserve and transport our goods in perfect condition, all of them for sale in our company.

For this reason, today is the turn to talk about our flagship product, the Clipping Crate. A reusable, economical, easy, waterproof box with an innovative design: the packaging of the present and the future.

After years of research, what started as an idea came to life and became a serious project to improve the wood packaging sector as we knew it. Gone were the bulky boxes built with nails, difficult to move and of great volume and weight.

 

What is the Clipping Crate?

 

360 Eco Packaging is one of the first European companies to have patents in the packaging sector, one of them is the Clipping Crate, the first with fastening system by staples or galvanized zinc clips, which provide strength and flexibility. In this way, a single person can assemble and disassemble the box without the help of tools.

Clipping Crate (Features)

How does it work?

 

It facilitates the packaging of products difficult to move, especially when it comes to goods with a lot of weight and volume, since, once placed on the base, it is only necessary to place the corresponding sides and lid securing them with staples, easy and fast wood.

Since many international shipments are opened for customs inspection, it is a useful tool that can be opened and closed in the same way without damage to the box or nails to be nailed and uncoiled, saving time and worries.

Clipping Crate (Features)
Clipping Crate (Features)

Why do I save with Clipping Crate?

 

Being a detachable box, it saves logistics costs, since it takes up less space, either for transport or to be stored. It is not necessary to have a large amount of free space for storage until its reuse and, in terms of transport, costs are greatly minimized, since the height of the folded and palletized box decreases.

 

What size boxes have?

 

The Clipping Crate is standardized, which means that we have a wide range of measures in stock to cover any need, without forgetting that each packaging is unique and, In the same way, the customer who wishes can request your customized Clipping Crate with the measures you need.

Foldable wooden Clipping Crate (Features)

Can it be reused?

 

The Clipping Crate, for its strength and durability, can be used again, although the number of reuses is subject to the material of the box (plywood, OSB or chipboard) and to the use that is granted at all times.

 

Made of 15 mm plywood for the sides and 12 mm for the cover and base, makes up the high range of our product to be the most resistant.

Clipping Crate (Features)

Made of chipboard, is the most economical and has the least capacity for reuse. Its sides, lid and base are 15 mm thick.

Clipping Crate (Features)

Made of OSB 15 mm for the sides and 12 mm for the lid and base, is the standard quality-price product, since this material, in addition to strong, is economical, so it represents the best alternative to obtain the highest quality at the lowest price.

Clipping Crate (Features)

What does it mean that the box is eco-friendly?

 

The wood we use for our boxes comes only from sustained felling. In this way, we help to stop the indiscriminate felling of trees, protecting the environment. It has the distinctive international PECF that guarantees the correct environmental management of the forests from which it comes. In addition, our commitment is to plant one tree for each Clipping Crate supplied.

Not only that, but thanks to its reuse and the replacement of damaged parts, we contribute to consuming less wood, a material that is also easily recyclable.

 

Soon we will have a new post with more information about our flagship product the Clipping Crate.

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Returnable Packaging Wooden Packaging
Circular packaging, Ecology, Industrial packaging

Types of Returnable Packaging (I): Wooden Packaging

Returnable packaging is a solution that more and more companies incorporate into their supply chain for its environmental and economic benefits.

Depending on the material, we can classify the different types of returnable packaging into three groups: wood, metal and plastic.

In this post we describe the most common returnable wooden packaging and its advantages.

 

Advantages of wood as returnable Packaging

Due to its strength, wood continues to be one of the most widely used materials in packaging for the transport of large or heavy goods. It also acts as a thermal and acoustic insulator and is highly resistant to fire. It is a durable, reusable and 100% recyclable material.

For this reason, wood packaging is considered one of the most sustainable and highest quality for export.
In this regard, it should be remembered that wood packaging for export is regulated under the International Standard for Phytosanitary Measures ISPM-15, which requires treatment to prevent pests.

 

What are the most commonly used returnable wooden transport packages?

There are different designs of wooden returnable packaging to adapt to any merchandise.

The most common are:

  • Foldable packaging made of processed wood board and wood,

Clipping Crate ® model.

It is a model of high quality reusable box, patented by 360 Eco Packaging. It has a simple and ergonomic assembly and disassembly, without tools. It minimizes transport and storage space when not in use.

It can be manufactured in different types of wood boards (mainly plywood, OSB3, MDF and chipboard). The Clipping Crate® is standardized in its dimensions and can be made to measure. It has a replacement service for damaged parts for all its ranges.

Types of Returnable Packaging I_ Wooden Packaging

Types of Returnable Packaging I- Wooden Packaging

 

It is made of plywood board with steel reinforcements on the sides, which allows the box to be folded. It is reusable, stackable and available in different sizes.

 

It is a modular packaging composed of wooden rings that allow the height to be modified as required. They are made of pine wood boards joined by galvanized steel hinges, which are stacked on a pallet.

Types of Returnable Packaging I- Wooden Packaging

Types of Returnable Packaging I- Wooden Packaging

 

This returnable wooden packaging solution stands out for its simple anchoring system and its ability to be reused. The frame is collapsible, which represents an efficient alternative to save costs in storage and transportation.

It is an economical, resistant and durable packaging model, as it can have a useful life of up to 10 years. It is replaceable. If a fence is damaged, it can be quickly replaced by another of identical characteristics.

 

To prevent the entry of dust or rain, specially designed covers are available for this product. It is available in standard sizes and can be made to measure.

 

Wooden supports with boards with or without separation between them and wooden blocks or slats at the base to facilitate the transport and mobility of the load. Wooden pallets can be open or closed, with two or four entrances, blind, reversible or reinforced to support heavy loads. They are available in standard sizes and can be made to measure.

 

Packing provided with wooden boards, with a construction system similar to that of a wooden box, but with a greater separation of the boards from each other, which makes it lighter. They are manufactured with metal reinforcements so that they can be disassembled and reused. Standard or custom-made.

 

If you want to know how to reduce logistic costs with a returnable packaging, please contact our technical department.

We will study the most suitable solution for your product and logistic process.

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Circular packaging
Circular packaging

Circular Packaging for a New Cycle

It is a fact that the intensive use of natural resources and the volume of waste we generate have a huge environmental impact. It is also a fact that through a Circular Economy we can transform our throwaway model into a new, more balanced and respectful production system, able to provide value thanks to continuous and regenerative cycles.

At 360 Eco Packaging we are contributing to a sustainable economic model.

Our company has spent years helping companies in a wide variety of sectors to be more productive and reduce their environmental footprint through efficient, sustainable and profitable packaging systems.

And we do this from a circular perspective based on three principles:

  • Reduce and valorize our resources.

Our raw materials come from certified sustainable sources, as well as from our own manufacturing surpluses. We also apply circular designs to our packaging solutions, based on technical, economic and ecological feasibility diagnoses.

  • Extending the useful life of our products.

We manufacture returnable packaging that can be reused and recycled by companies, allowing them to save costs, produce less waste and optimize their logistics processes.

  • Identify opportunities for improvement in the supply chain of our customers.

We provide an advisory service and optimization of packaging processes, creating circular packaging solutions for every need.

With this work philosophy we have developed patents in returnable packaging, such as our Clipping Crate® and obtained certifications in ISO9001, PEFC/FSC chain of custody and ISPM15 (phytosanitary regulations for export), among others.

We also participate as a member of the Subcommittee CTN 192 SC 03 (UNE/ISO) in the development of a new regulation in the field of transport of dangerous goods, together with AENOR and the Ministry of Industry. We also belong to the board of directors of the Innovation Club in Asturias and collaborate in the development of new projects with leading technology centers and companies such as AIDIMME and Aglae.

 

For our company, being sustainable has become a competitive advantage.

For this reason, we want to share our knowledge and experience with companies and professionals who are still unaware of the benefits of the circular economy or are wondering how to implement a circular strategy in their packaging systems.

We want this blog to serve as a meeting point where we can provide resources on trends, regulations, programs and success stories that facilitate the practical application of a circular economy.

The future will be circular. And as in every cycle, there is always a starting point.

We hope that each post will be a source of inspiration that helps to see packaging in a different way.

 

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