Tag Archives: reusable

Oversized Packaging
Industrial packaging

Oversized Packaging

Any goods can be moved from one side of the world to the other by sea, air or road. However, there are loads that, due to their volume or dimensions, require special packaging and modes of transport to be able to do so.

In this post we will talk about packaging for large loads, or also known as packaging for large dimensions or packaging for oversized cargo.

 

What is oversized cargo?

We refer to oversized cargo when, due to its size or tonnage, it cannot be transported in a conventional way, being necessary to resort to specially designed and manufactured solutions to be able to handle it safely.

For example, industrial machinery such as large engines, construction materials such as beams or pipes, as well as all types of packaging for aeronautical, automotive or renewable energy parts such as wind blades or solar panels.

Today, most of the companies in the industrial sector that operate at an international level need a goods protection service for large parts or loads.

Oversized Packaging

Packaging for oversized cargoes – Main considerations

In most cases, it must be approved for export, which means that it has to comply with ISPM-15 certification to avoid any problems at customs.

In addition, it must be reinforced to efficiently support the weight, and if we are talking about bulky goods, it may require a special platform to facilitate its movement.

Oversized Packaging

Phases when designing an oversized package

The first step is to conduct a preliminary study on the needs of the cargo: weight, size or other requirements. From production to delivery, each step is carefully planned and comprehensively oriented.

Our technical department develops the best type of protection taking into account factors such as packaging efficiency, use of sustainable materials and space optimization during transport, all from the best technical and economical point of view.

Mechanical considerations

At 360 Eco Packaging we are manufacturers, which allows us to offer ad-hoc packaging according to the needs of our customers.

The designs not only take into account the shape and size of the cargo, but also the use of products approved for storage and lashing in sea containers and trailers.

These are packaging aids, such as heat-sealable plastic and shrink-wrapped plastic, which act as reinforcement against external agents to protect items susceptible to damage by external agents, as well as retention systems to stabilize it, even if it has suffered some kind of impact during the logistics process.

Oversized Packaging

Economic Considerations

We also pay attention to the economic factor. We know that an excess of material and accessories could increase the cost associated with the process. Therefore, the custom design must be economically viable for the customer without compromising cargo safety.

 

Production and delivery

If necessary, we can carry out packaging of the goods at the customer’s facilities.

Please contact us without any commitment.

Just in Time logistics
Transport and logistics

What is Just in Time logistics?

The world is constantly evolving. The changes that are taking place have an impact on supply chains. Industrial packaging manufacturers have to respond to the challenges posed by different logistical operations, however complex they may be, in times of greater or lesser uncertainty.

One of them is Just In Time manufacturing, which orients production to demand.

What is the Just in Time method?

The Just in Time production method is based on real orders. It consists of producing the exact amount of what is required, in the right place at the right time, without wasting system resources.

Just in Time logistics

Its origin comes from Japan. In the mid-twentieth century, large Japanese companies were looking for more efficient production systems, which in turn would allow them to reduce factory inventory. Toyota was the first company to apply the Just in Time method, under the name of Toyota Production System, in automobile manufacturing plants, with the aim of eliminating from the production process those elements that did not provide real value.

Since then, automotive companies, technology companies, fast food chains around the world and today, e-commerce companies use this model to make their processes more efficient, optimize costs and respond better and faster to customers.

Just in Time logistics

What are the advantages and disadvantages of the Just in Time method in logistics?

  • Zero defects: an error can cause delays and increase stocks.
  • Zero breakdowns: this implies scheduled maintenance of work tools.
  • Zero stocks: this generates storage and space costs.
  • Zero lead times: reducing production cycles reduces waiting times, equipment preparation and transit times.
  • Zero paperwork: reducing bureaucracy to a minimum.

Applying this method provides better management, greater flexibility and savings, but requires millimetric coordination in all the links that make up the supply chain.

Just in Time logistics

Advantages of JIT

  • Reduces inventory levels and costs associated with purchasing and warehousing, since only what is in demand is manufactured.
  • Minimizes losses, obsolete products, expired products or products that lose value when stored, by having a minimum stock.
  • Reduces time and unnecessary trips to locate the merchandise.
  • It favors a closer relationship with suppliers.

 

Disadvantages of JIT

  • Possible delays and lack of supplies.
  • Less access to special prices for small-scale purchases.
  • Increased costs when changing suppliers.
  • Scarce capacity to react to demand peaks.
Just in Time logistics

Packaging for Just in Time logistics

As with all other supplies, packaging in JIT operations must be available when it is needed. Companies specializing in this type of packaging must be able to offer packaging solutions that help simplify operations and speed up delivery times, that are easy to handle and help reduce storage costs.

This logistics requires ergonomic packaging, which allows assembly/disassembly in a very simple and safe way, folding solutions, which facilitate internal movements and save space, as well as customized packaging, which optimizes the logistics process to the maximum.

 

Contact us. At 360 Eco Packaging we can help you find the best packaging or storage solution for your Just in Time operations.

Cardboard, a strategic packaging for the Circular Economy
Circular packaging, Ecology, Industrial packaging

Cardboard, a strategic packaging for the Circular Economy

In a Circular Economy model where waste becomes a resource, the paper and board industry has a key role to play.

 

We know that the future of packaging involves incorporating sustainable materials, reducing the ecological footprint associated with its production and use, and that its waste can be revalued, without neglecting the purpose for which it is designed: to protect the product. In this future, cartonboard packaging will be a priority.

 

Cardboard as a sustainable packaging material

 

Cardboard is a natural, renewable, recyclable and biodegradable material. In recent years, it has been replacing other traditional packaging materials such as plastic.

Cardboard, a strategic packaging for the Circular Economy

Paper and cardboard fibers are also much stronger than previously thought. It has been shown that fiber-based packaging material – paper, cardboard, paperboard and folding cartons – can be recycled more than 25 times, retaining their mechanical properties for re-integration into the production process.

This makes it one of the most sustainable materials in the packaging sector and one of the preferred packaging solutions for the consumer.

Cardboard, a strategic packaging for the Circular Economy

Why is cardboard packaging preferred by consumers?

 

The way companies package their products is a matter of concern for consumers, influencing their purchasing decisions.

The European Association of Carton and Cartonboard Manufacturers reveals that 4 out of 5 consumers prefer cartons to plastic. In its report, it says that more than half of the consumers surveyed in Spain claim to have switched brands because the packaging was not recyclable or because they used unnecessary packaging. It adds that 82 percent would be willing to pay more for environmentally friendly packaging.

Cardboard, a strategic packaging for the Circular Economy

Most commonly used carton packaging

For companies interested in incorporating circularity into their packaging, cardboard packaging represents a zero-waste system of significant social, economic and environmental value.

Because of its versatility, it can be used throughout the packaging chain:

  1. Primary packaging, which is directly in contact with the product.

  2. Packaging for Ecommerce.

  3. Cargo units for storage and transport of consumer goods.

  4. Protective elements, such as interior fillers to pack merchandise shipments, or corners to avoid friction during transport.

The most commonly used cartons are:

Corrugated cardboard boxes

Can be used in standard size or large volume for packing and palletizing light and heavy goods. They are foldable, which facilitates storage, reducing space.

 

Pallet boxes

They are corrugated cardboard boxes placed on a wooden pallet or cardboard. Its use as commercial exhibitors has been extended by its profitability, since they serve both as product container shelf and advertising support, because the cardboard can be easily printed and incorporate gaps or shelves to place the product.

 

The cardboard pallet

Consists of corrugated cardboard sheets and solid cardboard blocks that are inserted as pillars. Resistant and lighter than the wooden pallet, it is also valid for international transport, without having to undergo phytosanitary treatment.

 

The road map to a Circular Economy is written on cardboard.

 

Contact us if you are interested in adding reusable packaging to your logistics.

Clipping Crate (Export & Availability)
Industrial packaging

Clipping Crate (Export & Availability)

Our flagship product, Clipping Crate. A reusable, economical, easy, waterproof box with an innovative design: the packaging of the present and the future.

Whenever you want to review our wide range of products do not hesitate to enter our company’s website.

Now we continue explaining different features of our Clipping Crate.

 

Can I export with Clipping Crate?

 

All our wood has been subjected to heat treatment, having reached 56º Celsius in the center for at least 30 minutes, so we comply with the international standard ISPM-15 which certifies that the wood is free of pests and harmful bacteria. This is an essential requirement for all wooden packaging traveling outside the European Union.

 

What if the crate is damaged?

 

Thanks to its design, the Clipping Crate has its own system that allows damaged parts to be replaced, whether they are sides, lids or bases, so that the damaged part only needs to be replaced by another with identical characteristics without the need to buy a new box.

Clipping Crate (Export & Availability)

How and when can I get my Clipping Crate?

Thanks to a simple storage system designed for the Clipping Crate, the customer can have all the standard components he wants with a delivery time of 24 to 48 hours in Spain, transport costs included, which avoids stressful situations that many companies suffer given the unforeseen events that can always arise at the last minute.

Clipping Crate (Export & Availability)

This storage system allows us to see the available stock of each reference at all times, being able to store up to 400 boxes, in such a way that, as shown in the image, the large boxes containing boards have small glazed windows in which up to 10 boards can be observed horizontally, facilitating the stock count. On its base, each box has a reference to indicate whether it is a side, top or base, followed by a number that identifies the length by width of the board.

Taking into account that many of the references of sides, tops and bases can be combined with each other, with only 15 references of sides, 17 of tops and bases, up to 34 different boxes can be created, all standardized and made available to the customer immediately.

 

Why Clipping Crate?

 

As if all the above were not enough, Clipping Crate also offers you the possibility of taking care of your product’s image in two ways:

 

  • Its careful design makes it an extension of your brand, taking care of the details and providing a modern, simple and not at all clumsy packaging, unlike other conventional wooden packaging. Useful both for transporting a load and for interior design or commercial stands, thanks to its accessories (handles, closures, wheels or upholstery).
Trade fair_Clipping Crate (Export & Availability)
  • We also have laser marking for printing your own logo or company slogan on the panels, so you can further customize your Clipping Crate to suit your business needs.

 

With Clipping Crate all are advantages: the best price, the best quality, the most careful design and the greatest possible reuse linked to the lowest cost and care for our environment.

How many pallets can fit in a trailer
Industrial packaging, Transport and logistics

How many Pallets can fit in a trailer?

Palletizing facilitates the process of transporting, handling and storing goods, while protecting them at the same time. In addition to making loading and unloading times profitable, another advantage of correct palletizing is that it saves space by making the load uniform.

 

How many pallets can fit in a trailer?

To calculate it, we will have to take into account the type of pallet we are going to use, as well as the size of the box of the truck in which our goods will be transported. In this case, we will refer to the trailer because it is one of the most used vehicles in the transport of goods by road.

How many pallets can fit in a trailer

What is the difference between the standard pallet and the Euro pallet?

Not all pallets are the same. According to their measurements, we can distinguish two types of pallets:

 

Measures 0.8 meters x 1.2 meters. It is the most common in transport and logistics in Europe.

European Pallets EPAL
  • The American pallet

Also called standard pallet: It measures 1 meter x 1.2 meters. It is mainly used in the American and Japanese markets.

American pallet

In Spain it is usual to work with European wooden pallets, which provide adequate strength to withstand large stacks of cargo.

 

What is the capacity of a standard trailer?

 

Now that we know the dimensions of the pallet we are going to use, it is necessary to know the capacity of the truck where the load will be transported in order to optimize the shipment.

The trailer box truck or van truck has dimensions of 2.7 x 13.6 meters. This means that 11 rows of 3 pallets each can be placed, which would allow 33 European pallets to be loaded.

It must be taken into account that trailers have a maximum weight that must be respected, so the maximum loading weight of these 33 pallets will be 24 tons.

However, it is possible to double the number of pallets to be transported. A trailer will allow a maximum of 66 pallets to be loaded, as long as it has sufficient height, the goods can be stacked and the weight restriction of 24 tons is respected.

Although the standard pallet is the European pallet, it is worth noting that a standard trailer could hold up to 26 American pallets.

There are also different types of trucks and box sizes, which can affect the number of pallets to be transported.

Remember that a miscalculation can compromise the delivery of your goods in a timely manner.

 

As specialists in industrial packaging, we can help you choose the most suitable pallet for your business. Contact us.

Returnable packaging metal
Circular packaging, Ecology, Industrial packaging

Types of returnable packaging II: Metal Packagings

Although less used than other packaging materials such as wood or plastic, metal has a number of properties that make it an interesting packaging for transport.

From the point of view of protection, metal packaging stands out for its durability and resistance, being a guarantee in the case of goods that have to undergo long periods of storage and transport. For this reason, metal packaging is common in the automotive industry.

 

From the point of view of sustainability, metal is 100% reusable and recyclable, and its properties remain unchanged for a long time. In fact, it is estimated that 80% of all metals ever produced are still preserved. This makes it an option to consider when evaluating it as a returnable packaging.

 

The most frequently used returnable metal packaging on the market are:

  • Reusable metal packaging.

Removable metal crate or cage, made entirely of metal. Composed of sheet metal sides and metal base designed for stacking. It offers high mechanical resistance and resistance to high temperatures. It is dismountable and allows a high reusability.

Metal Packaging - Products form Dajusa and CarrosPF

Metal Packaging – Products form Dajusa and CarrosPF

 

 

 

  • Modular metal box.

Enclosed metal trolley ideal for packing, transporting and storing cabling and equipment. The interior of the box is modular, which means that the accessories can be placed without tools on the rails adapted for this purpose and on four different levels. It can be opened on both sides without tools and is stackable.

Metal returnable packaging - Cargo-Cart product

Metal returnable packaging – Cargo-Cart product


Metal returnable packaging - Cargo-Cart product

Metal returnable packaging – Cargo-Cart product

 

  • Flight cases.

Customized metallic box with high resistance. Suitable for air, sea and land transport. This type of packaging is used in a wide variety of sectors: aeronautics, industry, audiovisual, medicine, tooling, etc.

Flight case - Product from Thomann

Flight case – Product from Thomann

It is a product with very high mechanical resistance and great reusability.

 

  • Aluminum pallet.

Aluminum pallets are manufactured from a wide range of high quality aluminum profiles. They have a high mechanical resistance of up to 3000 kg. load. They are available in standard sizes and with the possibility of custom manufacturing.

Metal pallet, metal returnable packaging. Product of exportaglobal.co.uk

Metal pallet, metal returnable packaging. Product of exportaglobal.co.uk


Metal pallet, metal returnable packaging. Product of exportaglobal.co.uk

Metal pallet, metal returnable packaging. Product of exportaglobal.co.uk

 

 

 

 

 

 

Not all returnable packaging is cost-effective for all companies. Contact packaging professionals to see if it is feasible to replace your current packaging with returnable packaging to optimize your supply chain.

Returnable Packaging Wooden Packaging
Circular packaging, Ecology, Industrial packaging

Types of Returnable Packaging (I): Wooden Packaging

Returnable packaging is a solution that more and more companies incorporate into their supply chain for its environmental and economic benefits.

Depending on the material, we can classify the different types of returnable packaging into three groups: wood, metal and plastic.

In this post we describe the most common returnable wooden packaging and its advantages.

 

Advantages of wood as returnable Packaging

Due to its strength, wood continues to be one of the most widely used materials in packaging for the transport of large or heavy goods. It also acts as a thermal and acoustic insulator and is highly resistant to fire. It is a durable, reusable and 100% recyclable material.

For this reason, wood packaging is considered one of the most sustainable and highest quality for export.
In this regard, it should be remembered that wood packaging for export is regulated under the International Standard for Phytosanitary Measures ISPM-15, which requires treatment to prevent pests.

 

What are the most commonly used returnable wooden transport packages?

There are different designs of wooden returnable packaging to adapt to any merchandise.

The most common are:

  • Foldable packaging made of processed wood board and wood,

Clipping Crate ® model.

It is a model of high quality reusable box, patented by 360 Eco Packaging. It has a simple and ergonomic assembly and disassembly, without tools. It minimizes transport and storage space when not in use.

It can be manufactured in different types of wood boards (mainly plywood, OSB3, MDF and chipboard). The Clipping Crate® is standardized in its dimensions and can be made to measure. It has a replacement service for damaged parts for all its ranges.

Types of Returnable Packaging I_ Wooden Packaging

Types of Returnable Packaging I- Wooden Packaging

 

It is made of plywood board with steel reinforcements on the sides, which allows the box to be folded. It is reusable, stackable and available in different sizes.

 

It is a modular packaging composed of wooden rings that allow the height to be modified as required. They are made of pine wood boards joined by galvanized steel hinges, which are stacked on a pallet.

Types of Returnable Packaging I- Wooden Packaging

Types of Returnable Packaging I- Wooden Packaging

 

This returnable wooden packaging solution stands out for its simple anchoring system and its ability to be reused. The frame is collapsible, which represents an efficient alternative to save costs in storage and transportation.

It is an economical, resistant and durable packaging model, as it can have a useful life of up to 10 years. It is replaceable. If a fence is damaged, it can be quickly replaced by another of identical characteristics.

 

To prevent the entry of dust or rain, specially designed covers are available for this product. It is available in standard sizes and can be made to measure.

 

Wooden supports with boards with or without separation between them and wooden blocks or slats at the base to facilitate the transport and mobility of the load. Wooden pallets can be open or closed, with two or four entrances, blind, reversible or reinforced to support heavy loads. They are available in standard sizes and can be made to measure.

 

Packing provided with wooden boards, with a construction system similar to that of a wooden box, but with a greater separation of the boards from each other, which makes it lighter. They are manufactured with metal reinforcements so that they can be disassembled and reused. Standard or custom-made.

 

If you want to know how to reduce logistic costs with a returnable packaging, please contact our technical department.

We will study the most suitable solution for your product and logistic process.

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