Tag Archives: cargo protection

Types of folding Packaging
Industrial packaging

Types of folding packaging I: Cardboard Folding Packages

Supply chain security, inflation and sustainability are some of the major challenges that companies face. Among other things, we will discuss the advantages of folding carton packaging.

In the packaging industry, we find ourselves in a market where the demand for sustainable products is growing, the trend is to reduce single-use packaging and to optimize transport and storage costs.

Folding packaging meets all these requirements perfectly. With this post, we begin a series of articles to explain which ones are going to be the most frequently used and what benefits they bring to companies.

Advantages of Foldable Packaging

Quality folding packaging meets all the conditions for use in logistical operations with full guarantees. Their efficiency is proven every day in the storage and transport of goods in any industry.

In addition to strength and safety, they provide a series of advantages that have a direct impact on logistics cost savings:

  • Greater space utilization. When not in use, folding packaging takes up less space in the warehouse, which allows for better management.
  • Ease of handling. It is ergonomic and facilitates assembly/disassembly, with little need for tools. This cuts work times and minimizes possible damage caused by handling.

In addition, they can be made of cardboard, metal or plastic. In this post we will focus on cardboard folding packaging.

Types of folding packaging I_Cardboard Folding Packages

Cardboard Folding Packaging

By its nature, cardboard packaging is considered one of the most efficient on the market. Its popularity is increasing, due to the rise of ecommerce and the ongoing debate on sustainability and ecopackaging.

Cardboard is a natural, resistant and recyclable material, whose versatility makes it the best alternative for creating sustainable and original packaging solutions. Most are also reusable, so they can be used efficiently until the end of their useful life.

Types of folding packaging I_ Cardboard Folding Packages

Cardboard boxes and pallet boxes

In industrial packaging we use corrugated cardboard, which, unlike other types of cardboard, is the strongest and most durable. Corrugated cardboard boxes in standard sizes or large-volume cardboard boxes can be used for packing and palletizing light and heavy goods, either alone or in combination with protective and cushioning solutions.

When the type of load requires a folding solution of greater resistance, we can opt for the pallet-box, a mixed packaging. In the pallet-box, the cardboard box is reinforced at the base and sides with wooden slats to facilitate storage and picking.

Types of folding packaging I_Cardboard Folding Packages

In 360 Eco Packaging we develop efficient packaging solutions that provide savings along the entire supply chain. Contact us.

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Challenges facing the battery industry
Packaging for batteries

Challenges facing the Battery Industry

Electric mobility is an ever-changing sector that requires innovative, cross-cutting solutions to consolidate its position. It should not be forgotten that the European Union will prohibit the sale of new gasoline or diesel cars from 2035. In fact, Spain expects to have 5 million electric cars on the road by 2030, according to the National Integrated Energy and Climate Plan (PNIEC).

As a manufacturer with a long history in the dangerous goods sector, at 360 Eco Packaging we are closely following the evolution of the lithium battery industry, whose growth will be crucial in the coming years. This will bring about important changes in the entire supply chain.

For this reason, we wanted to analyze some of the challenges posed by the battery industry, which we could summarize as: efficiency, safety and sustainability.

More efficient batteries

Lithium-ion batteries are the dominant technology in electric vehicles, although they include other raw materials such as cobalt, manganese, nickel and other metals.

This type of battery is characterized by liquid electrolytes and carbonaceous anodes, resulting in insufficient energy density, limited lifetime and safety issues.

The industry is currently focused on improving the energy density of batteries, as higher energy density would help to increase range and reduce charging time.

New generation batteries with liquid and solid electrolytes are still in the research phase, but some believe that sooner rather than later we will be able to recharge our electric cars in the time it takes to drink a coffee.

Challenges facing the battery industry

Regulatory framework to ensure safety

As mentioned in the previous point, another challenge facing the battery industry is safety.

All lithium batteries are considered HAZARDOUS GOODS. The increase in lithium battery manufacturing expected in the coming years suggests that approved, optimized and sustainable packaging will be a key element for the competitiveness of the sector.

In recent years there have been accidents due to spontaneous combustion and explosions of lithium batteries, due to improper use, which have endangered the safety of people and the environment.

Therefore, a regulatory framework is needed to ensure the safe handling, storage, charging and transport of batteries, with strict instructions for the control of labeling and marking procedures, depending on the life cycle of the battery.

All this will allow working in each link of the supply chain without the risk of accidents, theft or counterfeiting.

Challenges facing the battery industry

Managing a new waste

The last of the challenges we address has to do with sustainability, and in particular, with the reuse and recycling of batteries at the end of their useful life.

The European authorities have already approved a regulation amending the 2006 Batteries Directive. The new standard will regulate the entire life cycle of batteries, from their design to the production process, in order to reduce the carbon footprint. In addition, it already sets mandatory minimum recycled content requirements for manufacturers.

It is true that the very design of batteries, with a diversity of sizes and materials, makes recycling and reuse difficult. However, in Spain, projects are already being developed to recover the metals that compose them to give them a second life.

At 360 Eco Packaging, we are specialists in the field of ADR certified packaging manufacturing and regulations related to the management of this type of waste.

Contact us without any commitment through the email info@360ecopackaging.com

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Oversized Packaging
Industrial packaging

Oversized Packaging

Any goods can be moved from one side of the world to the other by sea, air or road. However, there are loads that, due to their volume or dimensions, require special packaging and modes of transport to be able to do so.

In this post we will talk about packaging for large loads, or also known as packaging for large dimensions or packaging for oversized cargo.

 

What is oversized cargo?

We refer to oversized cargo when, due to its size or tonnage, it cannot be transported in a conventional way, being necessary to resort to specially designed and manufactured solutions to be able to handle it safely.

For example, industrial machinery such as large engines, construction materials such as beams or pipes, as well as all types of packaging for aeronautical, automotive or renewable energy parts such as wind blades or solar panels.

Today, most of the companies in the industrial sector that operate at an international level need a goods protection service for large parts or loads.

Oversized Packaging

Packaging for oversized cargoes – Main considerations

In most cases, it must be approved for export, which means that it has to comply with ISPM-15 certification to avoid any problems at customs.

In addition, it must be reinforced to efficiently support the weight, and if we are talking about bulky goods, it may require a special platform to facilitate its movement.

Oversized Packaging

Phases when designing an oversized package

The first step is to conduct a preliminary study on the needs of the cargo: weight, size or other requirements. From production to delivery, each step is carefully planned and comprehensively oriented.

Our technical department develops the best type of protection taking into account factors such as packaging efficiency, use of sustainable materials and space optimization during transport, all from the best technical and economical point of view.

Mechanical considerations

At 360 Eco Packaging we are manufacturers, which allows us to offer ad-hoc packaging according to the needs of our customers.

The designs not only take into account the shape and size of the cargo, but also the use of products approved for storage and lashing in sea containers and trailers.

These are packaging aids, such as heat-sealable plastic and shrink-wrapped plastic, which act as reinforcement against external agents to protect items susceptible to damage by external agents, as well as retention systems to stabilize it, even if it has suffered some kind of impact during the logistics process.

Oversized Packaging

Economic Considerations

We also pay attention to the economic factor. We know that an excess of material and accessories could increase the cost associated with the process. Therefore, the custom design must be economically viable for the customer without compromising cargo safety.

 

Production and delivery

If necessary, we can carry out packaging of the goods at the customer’s facilities.

Please contact us without any commitment.

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Lithium packaging
Packaging for batteries

Safe transport of Lithium Batteries

Our cell phones, electronic devices and electric vehicles are powered by lithium batteries, a source of energy that is increasingly present in our daily lives. 

By their nature, lithium batteries are considered dangerous goods, and as such require approved packaging to avoid potential risks during handling and transport, both for people and the environment. As certified and approved manufacturers of this type of packaging, we want to show in this post the high importance of storage and transport of this type of product.

Lithium battery regulations

All dangerous goods must comply with specific regulations and warnings, and batteries are no exception.

First of all, lithium batteries contain high levels of electrical energy, which makes them prone to overcharging, extreme temperature, short circuit and mechanical damage. Therefore, improper use or storage could lead to fires or explosions such as the one that occurred on the Felicity Ace cargo ship in 2022, with more than 4,000 luxury cars on board.

Therefore, manufacturers and intermediaries must use approved packaging, which complies with the regulations of the chosen means of transport, whether by land, sea or air. That is:

  • Land:

European Agreement concerning the International Carriage of Dangerous Goods by Road (ADR).

  • By Air:

International Civil Aviation Organization (ICAO) Technical Instructions (TI) for the Safe Transport of Dangerous Goods by Air and the International Air Transport Association (IATA) Dangerous Goods Regulations.

  • By Rail:

International Carriage of Dangerous Goods by Rail (RID).

  • By sea:

International Maritime Dangerous Goods Code (IMDG).

lithium batteries

Packaging of lithium batteries

Secondly, there are a number of considerations to take into account when looking for solutions for handling and transporting batteries.

  • Heat resistance: use materials resistant to high temperatures.
  • Insulation: each battery must be individually insulated in its own compartment or container to avoid short circuits and shocks that could damage it.
  • Avoid contact with metals: lithium batteries should not come into contact with metal objects, as this could cause short circuits. They should be separated from each other by non-conductive insulators, such as polyethylene or plastic foams.
  • Hazard statements: use the correct labeling according to the applicable transport regulations.
  • Stability: by means of protection and fastening elements that guarantee their safety. The heavier the battery, the more support it needs.

Identification and labeling of packaging for lithium batteries

The packaging of lithium batteries must also be provided with labels and information warning of the risks of handling and transport:

The class 9 identification label, model 9A, is mandatory.

The UN number, which identifies the material from four digits. The identification codes for the different types of batteries are:

Lithium-ion batteries UN-3480.

Lithium-ion batteries UN-3481 included or packaged in a device.

Lithium metal batteries UN-3090.

Lithium metal batteries contained or packaged in a device UN-3091.

The homologation password indicating the material, country, year of manufacture and manufacturer’s code.

In conclusion, please consult here without obligation our approved solutions for the storage of lithium batteries, individual or integrated in equipment, for each mode of transport.

 

Also in our usual communication channels: info@360ecopackaging.com and on the phone (+34) 699 239 392

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Packaging for batteries

Battery packaging, essentials and main factors to be taken into account

In our more than 80 years, 360 Eco Packaging has manufactured many certified packaging for dangerous goods and explosives, so we want to mention that we are members of the Subcommittee CTN 192 SC 03 (UNE/ISO) in the development of a new regulation in the field of transport of dangerous goods with AENOR and the Ministry of Industry (ISO 16495 development).

In this post, we will talk about the packaging and batteries shipping, including those coming from the automotive sector as one of the most complex in the field of transport and logistics.

To begin with, we must take into account the type of item to be transported; in this case, batteries classified as hazardous under current regulations. Therefore, as a normative and legal basis we must take among others the ADR code that identifies this type of element in category 2, class 9.

For the different types of batteries, this ADR code classifies them according to their construction material, for example:

  • Lithium-ion battery: UN No. 3480
  • Lithium metal battery: UN No 3090
  • Nickel-metal hydride battery: UN No. 3496
UN 3480

In this link, you can consult all the information.

Once the type of battery to be protected has been defined, the ADR code defines specific instructions for each type of battery depending on different parameters such as: the point in its life cycle, the degree of deterioration, whether it is installed in equipment, etc.

After this short introduction, we will try to answer the main questions that may arise:

What are ADR boxes or certified packaging for battery transport?

The certified packaging for the transport of batteries or ADR crates for batteries is a type of packaging specifically designed and developed for this purpose.

These crates come with the product from the factory to the recycling plant.  In other words, we offer the solution for the entire circuit from the point of view of savings, since the cost is the minimum.

Therefore, the packaging not only serves as a mere means of protection, but is positioned as a key link in the value chain that makes up the life cycle of the batteries.

 

Why is the transport of batteries classified as dangerous?

Mainly, because due to their construction type, this type of batteries are sensitive to impacts and sudden temperature changes, and there is a risk of internal component leakage, explosion or fire due to high temperature, among others.

Therefore, it is essential to minimize these risks by designing a packaging that contains and minimizes them.

 

Can damaged batteries be transported?

Yes, as we mentioned at the beginning of this post, there is a specific regulation for these issues.

In this case, it is a robust packaging capable of containing and retaining liquid spills, thus avoiding explosions, perforations, deterioration or other types of incidents capable of damaging not only the product but also causing damage to the population or the environment.

Lithium Battery

As a conclusion, storing, transporting and shipping a battery correctly ensures that the risks involved are eliminated or minimized.

Keeping the battery at a suitable temperature is essential to avoid spontaneous combustion. These types of batteries are very sensitive to humidity, high and low temperatures. In addition to the main packaging, there are temperature and humidity detectors capable of monitoring these parameters.

Finally, it must be taken into account that the transport agency with which the service is carried out must be certified for this type of shipment. They must be qualified for the transport of dangerous goods and comply with the established regulations.

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Securing loads with airbags
Industrial packaging, Transport and logistics

Securing loads with Airbags

When determining the right packaging, many aspects must be taken into account. One of them is the fixation and adjustment of loads. For this purpose, multiple systems and pneumatic elements are used to ensure that our shipment arrives in optimal conditions.

One of the most commonly used are dunnage bags or airbags for packaging.

Securing loads with Airbags

What are packaging airbags?

Packaging airbags, dunnage bags or inflatable bags are used to protect goods during transport. Their function is to fill the empty spaces between the cargo or between the cargo and the walls of the transport unit, keeping it immobile in order to reduce the possibility of damage during transport.

These bags are very easy to use. They are filled with air through a valve to the required pressure. Airbags are available in different sizes, depending on the use and load.

Securing loads with Airbags

Which airbag do I need to protect my cargo?

Airbags can be used in land, sea or rail transport. To know what type of airbag we will need, the first thing we must know is the volume and weight of the cargo to be transported (to define the working pressure of the airbag), as well as the operating time of this airbag. Once these parameters have been set, we will check the manufacturer’s technical data sheet to see if it adapts to our needs.

Most manufacturers comply with the AAR Bulletin No. 9 (Association of American Railroads), the most widespread international standard, which classifies these pneumatic elements into 5 levels, according to the type of transport and the operating pressure.

Securing loads with Airbags

As shown in the table, the different types of transport are classified according to the working pressure. This is because this standard contemplates pressure tests after 19 days, allowing a load loss of no more than 1psi. In other words, for long transports we must generally use level 2 airbags or higher (more working pressure).

Once we have defined the type of air bag we need, we will have to design a system of loads as homogeneous as possible, using these elements to adjust the loads.

To do this, we can take into account the guidelines of the CTU 2014 code, which, among other issues, details the different misuses that can occur when applying this system.

Securing loads with Airbags

Types of airbags and characteristics

They can be made of different materials, depending on their resistance to external agents in case of possible rupture.

There are basically two types, depending on the material they are made of:

  • Raffia:

These are bags or sacks consisting of an inner layer of polyethylene and a top layer of raffia, a type of elastic fabric widely used for packaging due to its resistance.

  • Kraft paper:

They have an inner layer of polyethylene and a top layer of Kraft paper reinforced with polypropylene to prevent tearing.

In both cases, they are durable, reusable and waterproof, providing an efficient solution to protect cargo during transportation.

 

If you need advice, consult a reliable supplier to help you choose the best option.

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Just in Time logistics
Transport and logistics

What is Just in Time logistics?

The world is constantly evolving. The changes that are taking place have an impact on supply chains. Industrial packaging manufacturers have to respond to the challenges posed by different logistical operations, however complex they may be, in times of greater or lesser uncertainty.

One of them is Just In Time manufacturing, which orients production to demand.

What is the Just in Time method?

The Just in Time production method is based on real orders. It consists of producing the exact amount of what is required, in the right place at the right time, without wasting system resources.

Just in Time logistics

Its origin comes from Japan. In the mid-twentieth century, large Japanese companies were looking for more efficient production systems, which in turn would allow them to reduce factory inventory. Toyota was the first company to apply the Just in Time method, under the name of Toyota Production System, in automobile manufacturing plants, with the aim of eliminating from the production process those elements that did not provide real value.

Since then, automotive companies, technology companies, fast food chains around the world and today, e-commerce companies use this model to make their processes more efficient, optimize costs and respond better and faster to customers.

Just in Time logistics

What are the advantages and disadvantages of the Just in Time method in logistics?

  • Zero defects: an error can cause delays and increase stocks.
  • Zero breakdowns: this implies scheduled maintenance of work tools.
  • Zero stocks: this generates storage and space costs.
  • Zero lead times: reducing production cycles reduces waiting times, equipment preparation and transit times.
  • Zero paperwork: reducing bureaucracy to a minimum.

Applying this method provides better management, greater flexibility and savings, but requires millimetric coordination in all the links that make up the supply chain.

Just in Time logistics

Advantages of JIT

  • Reduces inventory levels and costs associated with purchasing and warehousing, since only what is in demand is manufactured.
  • Minimizes losses, obsolete products, expired products or products that lose value when stored, by having a minimum stock.
  • Reduces time and unnecessary trips to locate the merchandise.
  • It favors a closer relationship with suppliers.

 

Disadvantages of JIT

  • Possible delays and lack of supplies.
  • Less access to special prices for small-scale purchases.
  • Increased costs when changing suppliers.
  • Scarce capacity to react to demand peaks.
Just in Time logistics

Packaging for Just in Time logistics

As with all other supplies, packaging in JIT operations must be available when it is needed. Companies specializing in this type of packaging must be able to offer packaging solutions that help simplify operations and speed up delivery times, that are easy to handle and help reduce storage costs.

This logistics requires ergonomic packaging, which allows assembly/disassembly in a very simple and safe way, folding solutions, which facilitate internal movements and save space, as well as customized packaging, which optimizes the logistics process to the maximum.

 

Contact us. At 360 Eco Packaging we can help you find the best packaging or storage solution for your Just in Time operations.

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7 milestones in the history of packaging
Industrial packaging

7 milestones in the history of packaging

Since ancient times man has had the need to protect his belongings, hence the following post on the history of packaging and its evolution.

Over the years the evolution of the history of packaging has been parallel to the economic and social development of the time. As manufacturers of industrial packaging, these are for us the 7 most important milestones in the history of packaging.

1. From clay to wood for transporting wine

In ancient Rome, large clay containers were already used to store and transport wine. The clay amphorae and jars were airtight and protected the wine from oxidation. Upon conquering French lands, the Roman Empire discovered the wooden barrel; an easy-to-handle container, lighter and more consistent than clay for transporting wine from Greece, Gaul and Hispania.

This was the way it was done for centuries until glass arrived. In the 17th century the use of the bottle became widespread. However, wood continued to be a highly valued packaging in the logistics of the wine sector.

7 milestones in the history of packaging

 2. The emergence of corrugated cardboard

The Chinese are considered to be the first to use corrugated cardboard in the 16th century. However, it was the pleats of Victorian fashion in the mid-19th century that led to the development of corrugated cardboard.

In 1856 Healy and Allen patented in England the use of pleated paper as an inner reinforcement for stiff top hats. Years later, the American pharmacist A. Jones came up with the idea of wrapping fries in corrugated cardboard. Jones came up with the idea of wrapping perfume bottles in corrugated paper to protect them from knocks.

In 1874, Oliver Long improved Jones’ patent by adhering the corrugated paper to a flat sheet of paper and then to two flat sheets of paper. Liners were born, the structure of corrugated cardboard that provides the compression and strength of the cardboard boxes we use today.

In 1890 Robert Gair invented the corrugated box and the American Thompson and Norris Co. began manufacturing the first boxes.

Today the cardboard box is the preferred packaging for ecommerce due to its lightness, strength and low cost.

Corrugated cardboard

3. The arrival of the europallet

It was not until World War II that the use of pallets became popular for moving military equipment. Until then, wooden crates, skids or barrels were used to move the goods.

At the end of the war, the first American pallet patents were registered. However, train wagons in Europe had dimensions in which they did not fit well, so it was necessary to reduce them and regulate their manufacture so that they all had the same dimensions and could make better use of space. In the 60’s the Euro pallet was born.

Since 1991 the European Pallet Association (EPAL) issues licenses to manufacturers and under the EPAL seal certifies the quality of the pallet and identifies reliable suppliers.

European Pallets EPAL

4. The collapsible wooden box, a step towards packaging engineering

During World War II, the Allied side had to make a great logistical effort to get weapons, equipment and medical supplies by ship and plane to the places in conflict. One of the biggest challenges was shipping war vehicles.

The Jeep automobile company had designed the “Willys,” an agile and rugged all-terrain vehicle, the forerunner of the 4×4 we know today. For domestic shipments, vehicles were stacked on top of each other on pallets. But shipping them across the ocean required special packaging. And an innovative solution was found: the disassemblable wooden crate.

The “Willys” was stored in pieces and once at destination the crate was disassembled, allowing access to the vehicle and assembly in a matter of minutes.

Today, packaging engineering continues to successfully meet the challenges of the automotive sector.

7 milestones in the history of packaging
7 milestones in the history of packaging

5. The expansion of plastic

The origin of plastic is related to the game of billiards. An American company decided to award 10,000 dollars to whoever could create a material to replace ivory, which was scarce at the time, to manufacture billiard balls. In 1870, the Hyatt brothers chemically modified cellulose to produce celluloid, winning the contest and obtaining the first plastic in history.

In 1907, Baekeland invented Bakelite, the first fully synthetic commercial plastic, described as thermosetting, insulating and resistant to water, acids and moderate heat. In the following decades, new plastics derived from the processing of fossil fuels, such as polyethylene or polyvinyl chloride (PVC), were investigated.

At present, the applications of plastic are infinite, and it is a very common material in the manufacture of returnable containers and packaging for industrial use.

Plastic collapsible crate

6. The box that revolutionized the transport of goods: the sea container.

Since they made the first transatlantic crossing in the mid-twentieth century, sea containers have revolutionized the transport of goods. Before their appearance, ships were loaded manually, which meant long waits in port.

The businessman Malcolm McClean came up with a system whereby cargo could be stacked inside a large metal box and transported by ship or truck. Thus was born the container, which made its first trip in 1956, from New Jersey to Houston.

A decade after its first trip, the ISO (International Standard Organization) developed standards for its international use. Containerization led to a reduction in the cost and time of freight transport, giving way to intermodality.

7 milestones in the history of packaging

7. Ecopackaging and sustainable packaging

In the mid-twentieth century the packaging industry began its development and today continues to evolve.

With self-service, marketing, the computer and the internet, packaging began to spread, becoming a competitive advantage for companies and a lure for the consumer.

 

Foldable wooden crate

Today, the Circular Economy model and the preferences of an increasingly eco-conscious consumer force the industry to look for sustainable packaging solutions, designed from the source to reduce the use of resources and revalue their waste, without forgetting their original purpose: to protect the goods.

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Cargo Shrink Wrap. How to Retract a Merchandise
Industrial packaging, Physical and chemical protection, Transport and logistics

How to Retract a Merchandise

The shrink wrapping of goods is a process used to secure and protect products during transport or prolonged storage.

This type of plastic creates a protective film capable of protecting items against adverse atmospheric conditions (UV rays, rain, wind…).

 

Materials needed for shrink wrapping

Below, we provide you with the necessary materials to shrink wrap effectively:

Cargo Shrink Wrap. How to Retract a Merchandise

Steps to follow to shrink-wrap goods

 

Prepare the load: the first step is to place the products in an organized way, making sure that they are well secured and that they do not move.

Cut the shrink wrap: next, cut the necessary amount of shrink wrap to completely cover the load. It is important that the shrink wrap is long enough to seal the bottom of the pallet.

Place the shrink wrap over the load: once the shrink wrap is cut, unfold it over the load and check that it is completely covered. If it is not well covered, adjust its position.

Seal the plastic at the bottom: with the help of the clamp, seal the plastic to the bottom of the load, so that it is taut and tight, to avoid wrinkles or air pockets.

Apply heat: in this step, repeat the same process as in the previous procedure, but this time it is done on the load. Again, it is important to avoid possible wrinkles or air pockets.

Finish shrink-wrapping: the last step is to check that there are no gaps or goods exposed to the elements. In case of an error, this piece should be covered with more plastic or with specific adhesive tape.

Cargo Shrink Wrap. How to Retract a Merchandise

By following these steps, you can confidently and effectively shrink-wrap your merchandise, ensuring its protection and security during transportation or storage.

Shrink-wrapping offers many benefits, such as safeguarding against dust, moisture, and tampering, while also providing a professional and presentable appearance. Remember to carefully select the appropriate shrink plastic and ensure a tight seal using a Shrink-Wrap Gun. With these techniques, you can retract your merchandise with ease and peace of mind.

Whether you’re a business owner looking to streamline your packaging process or an individual seeking to protect valuable items, mastering the art of shrink-wrapping is a valuable skill. With practice and attention to detail, you can ensure that your merchandise arrives in its intended condition, impressing customers and preserving the quality of your products.

So, embrace the advantages of shrink-wrapping and confidently package your merchandise with the knowledge and skills gained from this guide. Efficiently securing your goods will not only save you time and money but also enhance the overall customer experience.

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Mechanical Impact Detectors
Industrial packaging, Transport and logistics

Mechanical Impact Detectors

There are two types of impact detectors: mechanical and electronic.

This time we will focus on mechanical devices, they are the most used and the most affordable due to their simple architecture. They are capable of detecting impacts on one or more axes and there are tared models with different g-force sensitivities.

Mechanical Impact Detectors

Therefore, we can classify these detectors as:

 

One-dimensional

Mechanical detectors that capture accelerations in only one axis (one direction and two directions).

These detectors are the most commonly used, there are sticker type (with adhesive) that are easily anchored to the packaging to be controlled.

Mechanical Impact Detectors

Their placement is generally:

  1. For a box with a side-to-side proportionality of approximately 1:1
Mechanical Impact Detectors

2. For a box with approximate side-to-side ratio > 2:1

Mechanical Impact Detectors

3. The heights “h” at which the indicator should be positioned may vary depending on the load, the g-force and the manufacturer.

Most of these indicators are activated by changing color (red) when the maximum set acceleration has been exceeded, it does not show a history of events, for that an electronic detector would be necessary.

 

Two-dimensional

 

Mechanical detectors that capture accelerations in two axes (two directions with their two senses).

These detectors are capable of detecting impacts in two directions and even show the direction, sense and modulus of the maximum force to which the load was subjected as shown in the above simulation (provided it is within the operating range of the detector).

Mechanical Impact Detectors

Their placement is generally done by means of four screws (per detector) and unlike the one-dimensional ones, their location in the case does not generally interfere in the operation.

There are two main types: magnetic and combined sphere-spring system.

Both are two-dimensional and allow the working accelerations g to be adjusted (depending on their type of construction).

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