Tag Archives: reusable packaging

How many Pallets can fit in a trailer?

Palletizing facilitates the process of transporting, handling and storing goods, while protecting them at the same time. In addition to making loading and unloading times profitable, another advantage of correct palletizing is that it saves space by making the load uniform.

 

How many pallets can fit in a trailer?

To calculate it, we will have to take into account the type of pallet we are going to use, as well as the size of the box of the truck in which our goods will be transported. In this case, we will refer to the trailer because it is one of the most used vehicles in the transport of goods by road.

How many pallets can fit in a trailer

What is the difference between the standard pallet and the Euro pallet?

Not all pallets are the same. According to their measurements, we can distinguish two types of pallets:

 

Measures 0.8 meters x 1.2 meters. It is the most common in transport and logistics in Europe.

European Pallets EPAL
  • The American pallet

Also called standard pallet: It measures 1 meter x 1.2 meters. It is mainly used in the American and Japanese markets.

American pallet

In Spain it is usual to work with European wooden pallets, which provide adequate strength to withstand large stacks of cargo.

 

What is the capacity of a standard trailer?

 

Now that we know the dimensions of the pallet we are going to use, it is necessary to know the capacity of the truck where the load will be transported in order to optimize the shipment.

The trailer box truck or van truck has dimensions of 2.7 x 13.6 meters. This means that 11 rows of 3 pallets each can be placed, which would allow 33 European pallets to be loaded.

It must be taken into account that trailers have a maximum weight that must be respected, so the maximum loading weight of these 33 pallets will be 24 tons.

However, it is possible to double the number of pallets to be transported. A trailer will allow a maximum of 66 pallets to be loaded, as long as it has sufficient height, the goods can be stacked and the weight restriction of 24 tons is respected.

Although the standard pallet is the European pallet, it is worth noting that a standard trailer could hold up to 26 American pallets.

There are also different types of trucks and box sizes, which can affect the number of pallets to be transported.

Remember that a miscalculation can compromise the delivery of your goods in a timely manner.

 

As specialists in industrial packaging, we can help you choose the most suitable pallet for your business. Contact us.

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Most Popular Container Packaging

We continue our review of the different packaging products that can be found in the market. This time, it is the turn of some of the most widely used container packaging worldwide, such as pallet collar and pallet boxes.

 

They are made of pine boards joined by galvanized steel hinges and supported on a pallet. Sometimes, and for greater reinforcement, two boards are placed on each side instead of one. Currently, many manufacturers also opt for OSB for the manufacture of these pallet collars, as it is a resistant and economical material, although we can also find plastic and cardboard collars.

They generally have the dimensions of the European pallet (1200 x 800 mm), although there are other standards.

Their main characteristic is their versatility, since, being stackable thanks to their hinges, the customer can superimpose the ones he considers convenient to obtain a box with the appropriate height for his needs. In addition, they are used in a wide range of sectors and provide great stability when moving loads.

Another important feature is that they are collapsible, making them a very efficient alternative for saving costs in logistics (storage and transport).

This form of packaging is also economical, resistant and durable, as they can have a useful life of up to 10 years. Therefore, it is a product that does not require a large investment and can be amortized. It is also easily replaceable, since, if a fence is damaged, it can be quickly replaced by another of identical characteristics.

Accessories can also be added to the frames, such as dividers with different heights and interior dividers made of wood and plastic, as well as corner brackets for greater stability when stacking the frames, supports, label holders or hooks.

Pallet collar - Modular Packaging

Pallet boxes are corrugated cardboard boxes placed on a wooden or cardboard pallet, widely used in the food industry, but also in other sectors due to their versatility.

 

Corrugated board can have up to three corrugations and can have different thicknesses, depending on the type of corrugation as shown in the table below:

Pallet Box

This type of packaging is mainly used for commercial exhibitors, being an economical means to place in supermarkets as a product container and as an advertising method, since cardboard is a material in which it can be easily printed. Different recesses or shelves can be incorporated for product placement.

Their dimensions vary depending on the standard pallets, generally the European one (1200 x 800 mm) and the American or universal one (1200 x 1000 mm).

They consist of a pallet, a base, four sides and a lid. As with pallet collars, another of its characteristics is that it can fold itself.

Thus, the sides, already joined, are folded on the base, placing the lid on top and saving storage and transport costs.

 

Pallet cardboard box

As you can see, the innovations in packaging are mainly focused on logistics and cost savings without neglecting the quality provided by conventional packaging.

 

These, together with the Clipping Crate, are examples of how this sector has evolved over the years and give us a sample of how the packaging of the future will be, between flexibility, design and resistance.

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Types of returnable packaging II: Metal Packagings

Although less used than other packaging materials such as wood or plastic, metal has a number of properties that make it an interesting packaging for transport.

From the point of view of protection, metal packaging stands out for its durability and resistance, being a guarantee in the case of goods that have to undergo long periods of storage and transport. For this reason, metal packaging is common in the automotive industry.

 

From the point of view of sustainability, metal is 100% reusable and recyclable, and its properties remain unchanged for a long time. In fact, it is estimated that 80% of all metals ever produced are still preserved. This makes it an option to consider when evaluating it as a returnable packaging.

 

The most frequently used returnable metal packaging on the market are:

  • Reusable metal packaging.

Removable metal crate or cage, made entirely of metal. Composed of sheet metal sides and metal base designed for stacking. It offers high mechanical resistance and resistance to high temperatures. It is dismountable and allows a high reusability.

Metal Packaging - Products form Dajusa and CarrosPF

Metal Packaging – Products form Dajusa and CarrosPF

 

 

 

  • Modular metal box.

Enclosed metal trolley ideal for packing, transporting and storing cabling and equipment. The interior of the box is modular, which means that the accessories can be placed without tools on the rails adapted for this purpose and on four different levels. It can be opened on both sides without tools and is stackable.

Metal returnable packaging - Cargo-Cart product

Metal returnable packaging – Cargo-Cart product


Metal returnable packaging - Cargo-Cart product

Metal returnable packaging – Cargo-Cart product

 

  • Flight cases.

Customized metallic box with high resistance. Suitable for air, sea and land transport. This type of packaging is used in a wide variety of sectors: aeronautics, industry, audiovisual, medicine, tooling, etc.

Flight case - Product from Thomann

Flight case – Product from Thomann

It is a product with very high mechanical resistance and great reusability.

 

  • Aluminum pallet.

Aluminum pallets are manufactured from a wide range of high quality aluminum profiles. They have a high mechanical resistance of up to 3000 kg. load. They are available in standard sizes and with the possibility of custom manufacturing.

Metal pallet, metal returnable packaging. Product of exportaglobal.co.uk

Metal pallet, metal returnable packaging. Product of exportaglobal.co.uk


Metal pallet, metal returnable packaging. Product of exportaglobal.co.uk

Metal pallet, metal returnable packaging. Product of exportaglobal.co.uk

 

 

 

 

 

 

Not all returnable packaging is cost-effective for all companies. Contact packaging professionals to see if it is feasible to replace your current packaging with returnable packaging to optimize your supply chain.

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Types of Returnable Packaging (I): Wooden Packaging

Returnable packaging is a solution that more and more companies incorporate into their supply chain for its environmental and economic benefits.

Depending on the material, we can classify the different types of returnable packaging into three groups: wood, metal and plastic.

In this post we describe the most common returnable wooden packaging and its advantages.

 

Advantages of wood as returnable Packaging

Due to its strength, wood continues to be one of the most widely used materials in packaging for the transport of large or heavy goods. It also acts as a thermal and acoustic insulator and is highly resistant to fire. It is a durable, reusable and 100% recyclable material.

For this reason, wood packaging is considered one of the most sustainable and highest quality for export.
In this regard, it should be remembered that wood packaging for export is regulated under the International Standard for Phytosanitary Measures ISPM-15, which requires treatment to prevent pests.

 

What are the most commonly used returnable wooden transport packages?

There are different designs of wooden returnable packaging to adapt to any merchandise.

The most common are:

  • Foldable packaging made of processed wood board and wood,

Clipping Crate ® model.

It is a model of high quality reusable box, patented by 360 Eco Packaging. It has a simple and ergonomic assembly and disassembly, without tools. It minimizes transport and storage space when not in use.

It can be manufactured in different types of wood boards (mainly plywood, OSB3, MDF and chipboard). The Clipping Crate® is standardized in its dimensions and can be made to measure. It has a replacement service for damaged parts for all its ranges.

Types of Returnable Packaging I_ Wooden Packaging

Types of Returnable Packaging I- Wooden Packaging

 

It is made of plywood board with steel reinforcements on the sides, which allows the box to be folded. It is reusable, stackable and available in different sizes.

 

It is a modular packaging composed of wooden rings that allow the height to be modified as required. They are made of pine wood boards joined by galvanized steel hinges, which are stacked on a pallet.

Types of Returnable Packaging I- Wooden Packaging

Types of Returnable Packaging I- Wooden Packaging

 

This returnable wooden packaging solution stands out for its simple anchoring system and its ability to be reused. The frame is collapsible, which represents an efficient alternative to save costs in storage and transportation.

It is an economical, resistant and durable packaging model, as it can have a useful life of up to 10 years. It is replaceable. If a fence is damaged, it can be quickly replaced by another of identical characteristics.

 

To prevent the entry of dust or rain, specially designed covers are available for this product. It is available in standard sizes and can be made to measure.

 

Wooden supports with boards with or without separation between them and wooden blocks or slats at the base to facilitate the transport and mobility of the load. Wooden pallets can be open or closed, with two or four entrances, blind, reversible or reinforced to support heavy loads. They are available in standard sizes and can be made to measure.

 

Packing provided with wooden boards, with a construction system similar to that of a wooden box, but with a greater separation of the boards from each other, which makes it lighter. They are manufactured with metal reinforcements so that they can be disassembled and reused. Standard or custom-made.

 

If you want to know how to reduce logistic costs with a returnable packaging, please contact our technical department.

We will study the most suitable solution for your product and logistic process.

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